A Guide to Tamper-Evident Packaging for Product Safety

woman shopping in store looking at products on a shelf

No brand should overlook this key aspect of product packaging – security. Product tampering and counterfeiting are becoming more common. Companies need to use tamper-evident packaging to protect their products. In this article, we will talk about how secure packaging helps protect your customers and your brand’s reputation. With features like safety seals, shrink bands, and tear strips, you can make it challenging for unauthorized individuals to access the product without leaving visible signs of tampering.

What is Tamper-Evident Packaging?

Tamper-evident packaging is designed to show visible signs of tampering or opening. It protects products from being meddled with or contaminated during storage or transportation. The features of this type of packaging make it difficult for someone to open the package without leaving evidence of tampering. This helps consumers quickly recognize if a product is safe to purchase or not.

The Rise of Product Tampering and Counterfeiting

Product tampering and counterfeiting have become major concerns for businesses and consumers alike. According to the USPTO, the amount of counterfeit items sold each year is about $1.7 trillion to $4.5 trillion.

Without tamper-proof packaging, counterfeiting and product tampering introduces major product safety concerns for consumers. The visible signs of tampering make it difficult for counterfeiters to replicate your packaging, making it less likely for them to target your products.

Tamper-Evident Packaging Protects Your Products and Your Brand

Investing in tamper-evident packaging helps you protect both your products and your brand. By using this type of packaging, businesses can ensure that their products reach consumers in their intended state. This not only protects consumers but also helps maintain the integrity of the brand.

Consumers may be more likely to purchase your products knowing that you use tamer-proof packaging. According to a 2023 McKinsey & Company Sustainability in Packaging Survey, 75% of respondents stated hygiene and food safety were extremely or very important to US consumers.

Types of Secure Packaging for Your Products

There are many types of packaging available that promote product safety, each with its own unique features and benefits. Secure packaging is any packaging that is protected by some sort of security measure. Some of the most common secure packaging types include:

Safety Seals

Safety seals are one of the most popular forms of tamper-evident packaging. They are typically made of foil or plastic label material and are placed over the opening of a container. When the seal is broken, you cannot reseal it, showing that someone tampered with the product. Safety seals can also come with additional features, such as holographic images or unique serial numbers, to further enhance security.

Shrink Bands

Shrink bands are another type of secure packaging that is commonly used for bottles and jars. They are made of plastic and are placed over the cap of the container. When heat is applied, the band shrinks and creates a tight seal. This makes it difficult to open the container without breaking the seal. These bands can also include perforations that will show if someone has tried to open the packaging.

Tear Strips

Tear strips are commonly used for boxes and cartons. They are made of paper or plastic and are placed over the opening of the package. When you pull the perforated strip, it tears off and shows someone opened the package. Check with your custom carton packaging provider to see if they offer perforated tear strips on your product boxes.

Benefits of Tamper Proof Packaging

Investing in tamper-proof packaging offers numerous benefits for businesses and consumers alike. Some of the most significant benefits include:

Increased Security

The most obvious benefit of tamper-evident packaging is increased security. Businesses can protect their products from tampering and counterfeiting, ensuring consumer and product safety.

Improved Brand Reputation

In today’s world, where consumers are becoming more conscious of product safety and authenticity, using safe packaging techniques can help improve a brand’s reputation. By showing that you are taking steps to protect your products and consumers, you can build trust and loyalty with your customers.

Compliance with Regulations

Many industries, such as pharmaceuticals or food and beverages, have strict regulations in place to ensure product safety. Tamper-evident packaging can help businesses comply with these regulations and avoid any legal issues. The FDA outlines how to report product tampering on their website.

Cost-Effective Solution

While adding a layer of security to your packaging may require an initial investment, it can save your business money in the long run. Businesses can avoid costly recalls and legal issues by protecting products from tampering and counterfeiting.

Implementing Tamper-Evident Packaging Solutions

Implementing anti-tampering packaging into your business is a straightforward process. Here are some steps to follow:

Identify Your Needs

The first step is to identify your needs and the type of tamper-evident packaging that would work best for your products. Consider the type of product, packaging material, and any specific security features you may require.

Choose a Reliable Supplier & Test the Packaging

Choosing a reliable supplier is crucial when it comes to any type of packaging – especially secure packaging. Look for a supplier with a good reputation and experience in providing anti-tampering packaging solutions. You need to know that your packaging supplier provides high-quality materials to maintain the integrity of your products.

Before using new packaging on a large scale, it is essential to test it first. If the packaging supplier offers free label materials samples, request one so that you can test different label materials on your products. This will help identify any potential issues and ensure that the packaging is effective in protecting your products.

Real-World Examples of Tamper-Evident Packaging

Many businesses have already introduced tamper-proof packaging into the consumer market. Here are some real-world examples:


In 1982, seven people died after taking Tylenol capsules that had been laced with cyanide. This incident led to a nationwide recall and a serious look into packaging safety. Tylenol and other brands then adopted the use of tamper-proof packaging for over-the-counter medications. They seal the bottles with foil and a plastic band around the cap.

Food & Beverage

Coca-Cola recently introduced tamper-evident packaging for its products in the European Union (EU) by using tethered lids on their PET bottles. This will help consumers on the go drink the beverage more comfortably while also implementing product safety with the new design.

CBD & Vape

Maintaining product integrity and consumer safety is important in the CBD and vape industry. Looking at e-commerce retailers like ProVape, who offer a wide variety of vape and CBD products, you can see that all of the brands use some form of secure packaging. Whether the product uses a tamper seal label or a custom carton box with tamper-proof features, it’s important for these retailers to adhere to industry regulations and prioritize consumer safety.


In today’s world, where product tampering and counterfeiting are on the rise, investing in tamper evident packaging is crucial for businesses. It not only protects products and consumers but also helps maintain the integrity of the brand. By understanding the different types of tamper evident packaging and implementing it correctly, businesses can ensure the safety and security of their products.

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